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Tuesday, July 15, 2025

HVAC Diagnostic Static Pressure Measurements

 Google the Subject:

HVAC Diagnostic Static Pressure Measurements

Google AI says:

Static pressure measurements in HVAC systems are crucial for diagnostics and ensuring optimal performance. They help identify potential issues like airflow restrictions, undersized ductwork, or dirty filters, which can impact efficiency and comfort. Technicians use manometers, which are pressure-measuring devices, to measure static pressure at various points in the system, such as before and after the air handler, the coil, and the filter. 

This is incorrect only in the mention of detecting a dirty filter.  Any sensible person will replace a filter on-schedule or upon dirtiness observation. The statement is deficient in not mentioning detection of common fouling of the secondary heat exchanger in a high-efficiency gas furnace.

I have known that a major purpose of the measurements is to evaluate crummy HVAC ducts, to celebrate improvements made. Unfortunately I have been slow to accumulate measurement sets in a way that is sensible, recording measurements both before and after improvements made. I have been deterred by universally bad internet advice.

The turn-off foolishness is that of the top Google search result:

Fieldpiece: Measuring HVAC Total External Static Pressure with a Digital Manometer

This video, like many others, teaches that sample points of interest are only P2  and P3 in the photo below. P2 is static pressure past the air filter, entering the Blower. P3 of a high-efficiency gas furnace is static pressure leaving the furnace secondary heat exchanger. A manometer with sample ports connected to P2 and P3  displays static head of the blower diminished by furnace heat exchangers, in the presence of all other air flow resistances. This head is a variable dependent on balancing of all flow resistances to capacity of the blower.  The value of this variable is not as a measure of the through-blower air flow rate. We don't care about that flow rate except that it is controlled  by complex ductwork changes beyond the purview of a usual HVAC operator. An excessive value of P3 - P2, beyond 0.4 in H20, may be reduced by drastic changes of duct design.

Customer Rae:

Here is my measurements setup for customer Rae with greatly-improved HVAC ducting enabled by demolition of a three-stories chimney. Learn much better: why should one demolish a condemned, inactive chimney? The chimney chase closed below-attic is now occupied by round ducts mainly the 12" return path from the upper floor here seen atop a collector box, instrumented with tap P1. Here label four static pressure values that are exemplary for most HVAC with separate exchangers for heating and cooling.

Good furnace mechanics are taught that for every well-running furnace, gage static pressure downstream of the furnace heat exchanger shall be less than 0.5 inch H2O. Foolish mechanics conflate this pressure, related to gas combustion conditions vs. atmosphere, to value P3 - P2, stupidly called Total External Static Pressure, a phrase unrelated to science in Bernoulli Principle. Wikipedia lists Static Pressure. but does not allow the unscientific phrase.

Delta pressure across the air filter is the best indicator of .air flow rate achieved by the blower. Want that to be a maximum. For comparisons, wish to find that every customer has the same superior air filter, Honeywell 5x25

Note that blower air flow rate is a default maximum in-common for many furnace manufacturers. Manufacturers discourage making non-default settings. Recorded static pressures for many furnaces will be familiar, comparable, not mysterious.

Here is the Rae table of static pressure measurements:


























With this get to know that interior door positions matter although not strongly. Want to apply Item terminology and labeling consistently for all homes. See that my table is a brand-new invention, that makes sense. Wish for simplicity in a standard. Should all interior doors be open. or closed? Can there be a standard set of home conditions? 


Customer Meyer:
Here is a table of static pressures for customer Meyer well-documented in this blog post:


For now see  truth in the assertion there commonality in readings for all homes
















My Home:
Here is a table of static pressures for My Home, without air conditioning:




















Some confusion enters where Items are not identically labeled.